1996-2003 Polaris Sportsman / Xplorer / Worker 400 & 500 ATVs Service Repair Manual PDF Download


Instant download of a COMPLETE Official Full Workshop Service and Repair Manual for the 1996-2003 Polaris Sportsman/Xplorer/Worker 400&500 ATVs. See below for complete list of models covered. 

MODELS COVERED: 
  • 1996 Sportsman 500 
  • 1997 Sportsman 500 
  • 1997 Xplorer 500 
  • 1998 Sportsman 500 
  • 1998 Worker 500 
  • 1999 Sportsman 500 
  • 1999 Worker 500 
  • 1999 Sportsman 500 RSE 
  • 2000 Sportsman 500 
  • 2000 Worker 500 
  • 2000 Sportsman 500 RSE 
  • Sportsman 500 Remington Special Edition (Cam ouflage color scheme)
  • 2001 Sportsman 400 
  • 2001 Sportsman 500 DUSE 
  • 2001 Sportsman 500 HO
  • 2001 Sportsman 500 HO 
  • 2002 Sportsman 400 
  • 2002 Worker 400 (International) 
  • 2002 Sportsman 400 ASEI 
  • 2002 Sportsman 400 DUSE
  • 2002 Sportsman 500 HO 
  • 2002 Worker 500 (International) 
  • 2002 Sportsman 500 RSEl 
  • 2002 Sportsman 500 DUSE1 
  • 2002 Sportsman 500 HO Desert 
  • 2002 02 Sportsman 500 HO Desert 
  • 2002 Sportsman 500 HO Freedom 
  • 2003 Sportsman 400 
  • 2003 Sportsman 500 HO
  • 2003 Sportsman Ducks Unlimi ted Special Edition (DUSE) 
  • 2003 Sportsman Remington Special Edi tion (RSE ) 
  • 2003 Sportsman 400 
  • 2003 Sportsman 400 Desert 

This is the same type of service manual your local dealer will use when doing a repair. It contains everything you will need to repair, maintain, rebuild, refurbish or restore your motorcycle. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. You name it and its in here. All pages are printable, so run off what you need and take it with you into the garage or workshop. 

CONTENTS: 
  • General Information 
  • Troubleshooting
  • Lubrication Maintenance And Tune-Up 
  • Engine Top End 
  • Engine Lower End 
  • Fuel System 
  • Cooling Systems 
  • Clutch/Drive Belt System 
  • Transmission 
  • Front Drive System 
  • Electrical System 
  • Front Suspension And Steering 
  • Rear Suspension 
  • Brakes 
  • Body 
  • 2001-2003 Service Information 
  • Index 
  • Wiring Diagrams 
  • Maintenance 
  • Engine 
  • Carburetion 
  • Clutching 
  • Final drive 
  • Body and steering 
  • Transmission 
  • Brakes 
  • Electrical 



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